Industrial washing / Articles
11 minutes of reading
2025-05-09 14:45:19
The World Health Organization estimates that around 1 in 10 people globally fall ill due to foodborne illnesses each year. With serious health consequences, product recalls, damaged reputations, and legal headaches that can spiral quickly out of control, they’re a real and present risk in any environment where food is handled, processed or served. Discover the true cost of overlooking food safety, and how you can turn your washing process into one of your strongest lines of defence.
Foodborne illnesses occur when harmful bacteria, viruses, parasites, or chemicals sneak into our food and make us sick. They can be caused by anything from undercooked meat to cross-contaminated surfaces or even just improper storage. And while many cases are mild and go away on their own, some can be serious — especially for children, the elderly, or people with weakened immune systems. And in food production or food service environments, it only takes one hygiene slip-up to set off a chain reaction that could compromise an entire batch.
Foodborne illnesses usually stem from a handful of common mistakes or oversights in how food is handled, processed, or stored. Here are the main culprits behind most outbreaks:
Foodborne illnesses come in various forms, each caused by different pathogens or contaminants. The most common culprits are bacteria, viruses, parasites, and toxins, each bringing their own set of challenges.
These are among the most prevalent foodborne illnesses. Pathogens like Salmonella, Escherichia coli (E. coli), Listeria monocytogenes, Campylobacter, and Clostridium perfringens are often responsible. They can contaminate a variety of foods, including raw or undercooked meats, unpasteurized dairy products, and fresh produce. Symptoms typically include diarrhea, abdominal cramps, and fever.
Viruses such as Norovirus and Hepatitis A can spread through contaminated food and water. Norovirus is particularly notorious for causing outbreaks in settings like cruise ships and restaurants. These infections often lead to symptoms like nausea, vomiting, and diarrhea.
Parasites like Toxoplasma gondii and Trichinella spiralis can be transmitted through undercooked meat or contaminated water. While some infections may be mild, others can lead to serious health complications, especially in vulnerable populations.
Certain bacteria produce toxins that can cause illness even if the bacteria themselves are no longer present. For example, Staphylococcus aureus and Clostridium botulinum produce toxins that can lead to food poisoning. These toxins can be present in improperly stored or preserved foods.
Overlooking the risk of foodborne illness can trigger a chain reaction that no business wants to deal with. And unfortunately, the consequences tend to hit hard.
The most immediate and serious consequence of poor hygiene is the risk to human health. Foodborne pathogens like Salmonella, Listeria, or E. coli can cause anything from nausea and vomiting to severe infections, organ failure, or even death in extreme cases. Vulnerable groups — such as children, the elderly, pregnant women, and immunocompromised individuals — are especially at risk. In an industrial setting, even a single oversight can affect hundreds of people across the supply chain.
Trust is fragile in the food industry. One contamination incident, and suddenly your business is in the spotlight — for all the wrong reasons. Customers might turn away, retailers may pull products from shelves, and suppliers could rethink partnerships. Even if the issue is resolved, the stigma often lingers. It's about showing, consistently, that hygiene is non-negotiable.
Food safety authorities don’t take contamination lightly. Depending on the jurisdiction and severity of the incident, businesses may face inspections, fines, or even forced shutdowns. Non-compliance with HACCP, ISO, or local regulations can lead to revoked certifications, disrupted operations, and long-term costs that far outweigh the price of prevention.
A foodborne illness outbreak often means more than just a recall. There's product waste, halted production, legal fees, compensation claims, and the need for deep washing or equipment replacement. These hidden costs can snowball quickly. Automating and optimising washing processes with reliable, high-performance equipment helps prevent these surprises and keeps operational budgets under control.
Finally, internal culture can take a hit. When a business is caught in a hygiene scandal, it affects not just customers, but staff too. Employees may feel anxious, demotivated or blamed — especially if they haven’t been given the right tools or training to work safely.
Preventing foodborne illnesses in industrial food environments requires more than just good intentions — it demands precision, consistency and the right tools. Here’s how to create a food safety system that truly holds up under pressure.
Every food safety programme begins with people. Asides from washing hands thoroughly and frequently, use protective gear such as gloves, hairnets, and masks should be worn when necessary and changed frequently. Importantly, staff with symptoms of illness, particularly gastrointestinal, should be kept away from food production areas. This human layer of protection forms the first barrier against microbial transmission.
Temperature control is one of the most effective ways to reduce microbial growth. Raw ingredients and perishable items should be stored below 5°C, while hot foods should be kept above 60°C — the so-called “danger zone” in between allows bacteria like Listeria and Salmonella to multiply rapidly.
Thermal inactivation of pathogens requires food to be cooked to specific core temperatures — for example, poultry to at least 75°C, minced meats to 70°C, and fish to 63°C. Relying on colour or texture is not precise enough in industrial contexts. In large-scale kitchens or food manufacturing, consistent cooking temperatures must be monitored and logged for audit and traceability purposes.
Cross-contamination can occur at any point in the food chain — especially when raw and ready-to-eat foods come into contact through shared surfaces, tools or personnel. The use of colour-coded utensils and work zones is essential. But even more critical is the hygiene of reusable equipment like trays, trolleys, bins and tools.
Residual food particles are a breeding ground for bacteria, and if not properly removed, they can lead to biofilm formation — a persistent and invisible threat. Industrial cleaning must go beyond visual hygiene.
The quality of the water used for washing food, cleaning surfaces, and operating equipment must meet potable standards. Water sources should be regularly tested for microbial and chemical contaminants. Similarly, raw materials should only be sourced from certified suppliers with strong traceability systems in place. If the input materials are compromised, the entire chain is at risk.
Hygiene protocols are only as good as the people who apply them. Ongoing training ensures that employees understand not just the "how", but the "why" behind every safety measure. Topics should include food safety hazards, critical control points (HACCP), proper washing and sanitising procedures, and equipment handling.
When it comes to food safety, there’s no room for “almost clean” or “good enough.” The consequences of overlooking hygiene — from health risks to legal and reputational fallout — are simply too serious. That’s why relying on manual processes or outdated equipment just doesn’t cut it anymore. Designed for industries where hygiene is non-negotiable, MultiWasher ensures every utensil, tray or tool is thoroughly washed, sanitised and ready to use again — safely. With programmable cycles, energy-efficient systems and full technical support from the Somengil team, you don’t just get a machine. Let’s talk.
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